Overview of Return Line Filters

Return line filters are designed for tank-top mounting or inline mounting, with the tank-top type being the most widely preferred option for compact hydraulic systems. These filters act as one of the last defense points in the hydraulic circuit, ensuring clean fluid returns to the reservoir.

How Return Line Filters Work

Positioned near the end of the circuit, return line filters capture solid contamination particles before they re-enter the tank. This helps protect pumps, valves, and other hydraulic components from wear, failure, and reduced efficiency. In effect, the operating fluid is cleaned and filtered before being stored for reuse.

return line filters

Benefits of Tank-Top Filters

The most common type is the tank-top return filter, where the filter head and cover are mounted on the reservoir while the element remains inside. This space-saving design is popular among OEMs in construction, earth-moving, and agricultural equipment such as tractors, sprayers, and harvesters.

Continuous Operation Advantage

For round-the-clock operations, change-over housings are recommended. These allow filter replacements without shutting down the system, minimizing downtime and maintaining productivity.

Handling Flow Surges

Return line filters can be affected by flow surges, such as simultaneous valve operations or rapid cylinder discharge. Proper filter sizing for the maximum hydraulic flow rate (l/min) and selecting the right filter element are critical to ensuring reliable operation and contamination control.

Key Features of Return Line Filters

  • Available in Simplex and Duplex configurations
  • Operating pressure: up to 25 bar
  • Flow rates: up to 15,000 l/min
  • Filter rating: 3 to 200 µm depending on filter media
  • Filter materials: Glass fibre, Cellulose, Wire mesh, Stainless steel fibre, Paper, and Water-absorbent media
  • Absolute or nominal filtration available depending on filter type
  • Operating temperature range: -30 °C to +100 °C
  • Connection options: Threaded and Flanged (DN 300)
  • Compatible with all conventional hydraulic fluids

User Benefits of Return Line Filters

  • Cost-effective – cheaper compared to pressure line filters
  • Easy maintenance with quick filter replacement
  • Flexible layouts – tank-top, tank-insert, and in-line options
  • Wide range of accessories available: dipsticks, diffusors, built-in air breathers, filling plugs, magnetic bars, and by-pass valves
  • Extends service life of system components and reduces downtime
  • Ensures better machine utilization and long-term operational efficiency

Our team will recommend the most-optimum solution possible, listed herewith for your application, with the best-suited Filter Elements, including the right return line filter element and Clogging Indicators to overcome contamination challenges and ensure machine availability with cost savings.